Order picking
Order picking refers to the process of assembling goods from warehouse stock to fulfill customer or production orders. The goal is to provide the right products in the right quantity, quality, and at the right time.
Fundamentals and How It Works
Order picking is a central component of warehouse logistics. It involves retrieving items from shelves or storage locations, assembling them according to orders, and preparing them for shipping or further processing.
Order picking methods:
- Single order picking: Each order is processed individually.
- Batch picking: Multiple orders are processed simultaneously.
- Chaotic storage: Items are stored without fixed locations, with software assigning the optimal storage place.
- Pick-by-Voice / Pick-by-Light: Automated systems assist staff in selecting the correct items.
Benefits of Order Picking
- Increases accuracy in order fulfillment.
- Reduces lead times and delivery delays.
- Optimizes warehouse processes and resource utilization.
- Supports cost control and efficiency in the supply chain.
Challenges
- Prone to errors in manual picking.
- High time and personnel requirements in complex warehouses.
- Need for digital systems for inventory control and order tracking.
- Adaptation to fluctuating order volumes and seasonal peaks.
Importance in Modern Logistics
Order picking is crucial for customer satisfaction, as errors in this process directly impact delivery accuracy and service levels. Modern warehouse management and automation systems enable efficient and error-free order fulfillment, reduce costs, and enhance the performance of warehouses and distribution centers.